What is the automation level of the door cover lock tongue hinge groove processing center?
Publish Time: 2025-07-10
With the rapid development of the customized furniture industry, the requirements for wooden door processing equipment are also constantly increasing. As one of the key equipment in the modern wooden door production line, the door cover lock tongue hinge groove processing center is gradually replacing the traditional manual or semi-automatic processing methods with its highly automated operation process, precise processing capabilities and efficient production capacity, and has become an important tool for pre-installation processing of door hardware.1. Three-head synchronous processing: a key design to improve efficiencyOne of the most notable features of this equipment is that it is equipped with three independently controlled processing heads, which can perform hinge groove milling operations at the same time. This multi-axis synchronous processing design greatly improves production efficiency, especially in large-scale door panel processing scenarios. Traditional single-head equipment needs to process multiple hinge positions one by one, while the three-head system can complete the grooving of all hinge grooves in one clamping, greatly shortening the processing time. In addition, each machine head is driven by a high-precision servo motor, and the PLC control system is used to achieve linkage coordination to ensure that the depth, width and position of each hinge groove are completely consistent, avoiding the increase of product defective rate due to human operation or mechanical error.2. Take the upper surface of the material as the reference plane: eliminate the error caused by thickness differenceIn actual production, there is often a certain thickness deviation in door panel materials, which will affect the processing accuracy. The door cover lock tongue hinge groove processing center innovatively adopts the design concept of "taking the upper surface as the processing reference plane", that is, the actual height of the plate is detected by the sensor, and the cutting depth of the tool is adjusted based on this as a reference point. This design effectively solves the processing error problem caused by uneven material thickness, ensures the depth consistency of each hinge groove, and improves the consistency and assembly accuracy of the product. At the same time, this function also makes the equipment suitable for door panel processing of various different materials, such as solid wood doors, composite doors, steel and wood doors, etc., which enhances the versatility and adaptability of the equipment.3. Explosion-proof milling cutter configuration: taking into account safety and beautyIn order to ensure the safety of the processing process and the appearance quality of the finished product, the equipment is equipped with a special explosion-proof milling cutter on the machine head. This milling cutter is made of high-strength alloy material, with good wear resistance and impact resistance. It can maintain stable operation during high-speed cutting and reduce the risk of tool breakage. More importantly, the edge of the explosion-proof milling cutter has been specially polished, the cutting is smoother, and the edge of the hinge groove is neat and burr-free, which not only improves the aesthetics of the product, but also reduces the workload of subsequent finishing processes. This is an advantage that cannot be ignored for furniture companies that pursue high quality and high standards.4. Highly integrated automatic control systemThe reason why the door cover lock tongue hinge groove processing center can achieve efficient and stable processing is inseparable from its powerful automatic control system. The equipment is usually equipped with an advanced touch screen human-machine interface (HMI) and a PLC program controller, supporting one-button start, parameter setting, fault self-diagnosis and other functions, easy to operate and highly intelligent. In addition, the equipment has functions such as automatic positioning, automatic tool change, and automatic compensation. It can quickly adjust the processing path and depth according to the preset process parameters to achieve unattended continuous operation. For factories, this means that they can greatly reduce their dependence on skilled technicians, reduce labor costs, and improve production stability.5. Multifunctional integration of equipment: meeting diversified processing needsIn addition to the processing of hinge grooves, the equipment also integrates the slotting function of door cover lock tongue grooves, truly realizing "one machine for multiple uses". Users only need to switch the processing mode on the control panel to complete the slotting operation of different types of door panel hardware, greatly improving the utilization rate and flexibility of the equipment.In summary, the door cover lock tongue hinge groove processing center has excellent processing efficiency, precision, safety and adaptability with its three-head synchronous processing, precise control with the upper surface as the reference plane, the application of explosion-proof milling cutter and highly integrated automatic control system. It not only greatly improves production efficiency and reduces the probability of manual intervention and errors, but also provides strong support for furniture manufacturers to move towards intelligent manufacturing.
